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View Full Version : The Journey Begins !!


mk2ddc
26-09-2009, 20:00
Well folks finally got the old girl home tonight to her new home.
As i mentioned in the main section its a 1979 rs2000 in signal orange.
Just a few pics for now as i`m absolutely knackered and can`t work in the garage at night for now as power not being connected till thursday.

The car leaving its current base.

http://i192.photobucket.com/albums/z3/washddc/P1010410.jpg

Its new home !!:D
http://i192.photobucket.com/albums/z3/washddc/P1010417.jpg

As you can see it need extensive work to the front
http://i192.photobucket.com/albums/z3/washddc/P1010420.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010421.jpg

A quick side view
http://i192.photobucket.com/albums/z3/washddc/P1010419.jpg

Will post more pics when i get the project properly started and as it continues:D

grum
26-09-2009, 22:00
think you're gonna need plenty if ciggies .......................

good luck with it and get the pics up whenever :cool:

http://i192.photobucket.com/albums/z3/washddc/P1010420.jpg

Davecos4x4
27-09-2009, 12:50
good luck with the resto, keep the pics coming. :)

mk1gaz
27-09-2009, 12:59
You can't beat an orange one :cool: . What's the plans then , standard or modded ? Sticking with the pinto or going more exotic ?

enduro
27-09-2009, 15:16
best of luck with the resto mate,mine took just over 18 months but that first drive is so worth it:D.fire up the grinder and lots of pics buddy.

Groupfour
27-09-2009, 16:21
Goodluck with the project, should keep you busy a few months anyway.

mk2ddc
27-09-2009, 20:20
You can't beat an orange one :cool: . What's the plans then , standard or modded ? Sticking with the pinto or going more exotic ?

It will be resprayed in original colour, I want it looking as standard as possible , although ti will have uprated suspension , a 2.1 pinto and 7 inch minilites etc etc :D

mk2ddc
27-09-2009, 20:24
Heres a quick update, got a trolley jack and some axle stands so made a start at stripping the sealer off at the front.
Unvieled quite a bit more cancer than was first thought :rolleyes:
However its all part of the fun :D.
Had a look at some of the history that came with the car and it says it had a full inside and out respray in 2005 :eek::eek::eek::eek:
Don`t know where it had been kept.
Anyway here are the pics for now
http://i192.photobucket.com/albums/z3/washddc/P1010422.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010423.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010424.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010425.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010426.jpg

Will keep em coming :D

Andyc
27-09-2009, 20:47
good work keepat it

graham John
28-09-2009, 10:55
keep the pics coming, nice work


cheeRS

Chesney
28-09-2009, 11:58
much admiration for taking on such a project, massive work ahead, good luck mate.

mk2ddc
29-09-2009, 20:29
Did some more work today, got the heater bubble and scuttle grill off,
bulkhead and bulkhead top both shot , as is gearbox tunnel , splash panels , hinge posts ,.
http://i192.photobucket.com/albums/z3/washddc/P1010427.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010428.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010429.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010430.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010431.jpg

Going to have to source a bulkhead and top or else bit the bullet and get them from expressed at 840 quid plus vat for them both :eek::eek: gulp

LOUIE
29-09-2009, 20:37
is it not worth buying another shell and cutting it out of that??

scoobydoo
30-09-2009, 06:57
You've got your work cut out there m8 i would try escort-tec for the panels

mk2ddc
30-09-2009, 16:06
I managed to remove one of the rear arch repair panels today to reveal this !!!!:eek:
http://i192.photobucket.com/albums/z3/washddc/P1010432.jpg

I thought you were meant to remove the old metal before fitting a new bit !!!, Nevermind something else to be fixed :D

Tank well and new inner arches required too
http://i192.photobucket.com/albums/z3/washddc/P1010433.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010434.jpg

On a more pleasant note i got this nice bench dropped off today from my work.:)
They were going to be putting in the scrap skip !!!!!
http://i192.photobucket.com/albums/z3/washddc/P1010435.jpg

Thats about as far as i can go for now till i get some panels ordered and a welder organised

mk1gaz
30-09-2009, 17:56
Fooooook me that thing is rotten , get a clean 2 door 1100L for £4000 instead and put the rs bits on it (like everyone else does) :D

mk1gaz
30-09-2009, 18:00
It will be resprayed in original colour, I want it looking as standard as possible , although ti will have uprated suspension , a 2.1 pinto and 7 inch minilites etc etc :D
Excellent stuff , should look like this then . :cool:

http://i142.photobucket.com/albums/r111/mk1gaz/barking-mad.jpg

RUDDY
30-09-2009, 18:33
I would look at reshelling that I'm afraid.........:o

If you go ahead with that shell tackle one area at a time.

All the best, Paul

Darran
30-09-2009, 21:43
We have a couple of ozzy shells in stock....

Or we may be cutting one if you want to repair your shell.

ie,
rust free inner wings and "a posts".

Give us a shout tomorrow if you like;)

cheers Darran

mk2ddc
01-10-2009, 07:37
Excellent stuff , should look like this then . :cool:

http://i142.photobucket.com/albums/r111/mk1gaz/barking-mad.jpg

He he thats the job, would love a 4ft poster of that in the garage to keep me inspired !!!:D:D

mk2ddc
01-10-2009, 07:38
I would look at reshelling that I'm afraid.........:o

If you go ahead with that shell tackle one area at a time.

All the best, Paul

We`ve decided to do it in 3 sections, gonna get the front end first then the middle then the rear, not bothered how long it takes really as budget will determine time limit!!.
Want to keep the shell if i can as the rear quarters , roof and floor are all solid , its all the other bits that are crap !!:D

mk2ddc
01-10-2009, 07:41
We have a couple of ozzy shells in stock....

Or we may be cutting one if you want to repair your shell.

ie,
rust free inner wings and "a posts".

Give us a shout tomorrow if you like;)

cheers Darran

Yeah cheers mate, i did email regarding a front end but no reply :o
I will be in touch though . as i do need bits from you. :)

OZZYMC
01-10-2009, 10:32
:eek::eek:fair play..That is a serious job to take on... Looks like the new shed will get plenty of use:D

mk2ddc
01-10-2009, 16:45
:eek::eek:fair play..That is a serious job to take on... Looks like the new shed will get plenty of use:D

The floor is filthy already !!!!!:D

prs
01-10-2009, 18:13
Hi Mk2 dcc,

just saw your post on my resto, I have been looking at your pics in the last few days & definately go & get a front end from Darran. no disrespect but yours is actually worse than mine was.
Mine really needed a re-shell but I wanted to keep some originality in the car and also the challenge of restoring it.
It would have cost me 5 times more to buy&fit chassis legs, bulkhead, inners, pillars etc. than Darran charged for a mint front end and I shipped it to Ireland!
I'm no expert but the jig I made up worked a treat. I split the a pillars , and around the top of the tunnel, took 100 measurements & levels and when I fitted the new one all lined up perfect.
I got Dave to make up the strut plate with my chassis no.

good luck, I have other pics if you need any help .

Robert

mk1gaz
01-10-2009, 18:46
He he thats the job, would love a 4ft poster of that in the garage to keep me inspired !!!:D:D
Here's another one then . :cool:


http://i142.photobucket.com/albums/r111/mk1gaz/pictures686.jpg

mike77cos
01-10-2009, 19:16
Looking forward to seeing this progress

Frosticles
01-10-2009, 19:52
You really are a brave man. The very best of luck with it and look forward to following this.

emily
01-10-2009, 20:26
Stick at it son , it will be all worth it in the end ;)

Darran
01-10-2009, 21:46
Yeah cheers mate, i did email regarding a front end but no reply :o
I will be in touch though . as i do need bits from you. :)

Hi,
Best to ring,we do have 1 rs front end on a 2-door shell,that could be cut to save your shell!!!
cheers
Darran

Darran
01-10-2009, 21:48
Hi Mk2 dcc,

just saw your post on my resto, I have been looking at your pics in the last few days & definately go & get a front end from Darran. no disrespect but yours is actually worse than mine was.
Mine really needed a re-shell but I wanted to keep some originality in the car and also the challenge of restoring it.
It would have cost me 5 times more to buy&fit chassis legs, bulkhead, inners, pillars etc. than Darran charged for a mint front end and I shipped it to Ireland!
I'm no expert but the jig I made up worked a treat. I split the a pillars , and around the top of the tunnel, took 100 measurements & levels and when I fitted the new one all lined up perfect.
I got Dave to make up the strut plate with my chassis no.

good luck, I have other pics if you need any help .

Robert

Thanks mate;)
We do have the infill panel for the rear 1/4 panel if you need it Robert:)

mk2ddc
02-10-2009, 07:52
Hi Mk2 dcc,

just saw your post on my resto, I have been looking at your pics in the last few days & definately go & get a front end from Darran. no disrespect but yours is actually worse than mine was.
Mine really needed a re-shell but I wanted to keep some originality in the car and also the challenge of restoring it.
It would have cost me 5 times more to buy&fit chassis legs, bulkhead, inners, pillars etc. than Darran charged for a mint front end and I shipped it to Ireland!
I'm no expert but the jig I made up worked a treat. I split the a pillars , and around the top of the tunnel, took 100 measurements & levels and when I fitted the new one all lined up perfect.
I got Dave to make up the strut plate with my chassis no.


good luck, I have other pics if you need any help .

Robert

Cheers for that, Yeah i want to keep as much of the original shell too and as you say its the challenge of getting it restored. Will be worth it in the end and more of a sense of achievment too :)
Yeah i need to take a heap of measurements aswell etc in preparation but i`m gonna see mark about a front end first :D.
Was yours shipped to you or did you collect it

mk2ddc
02-10-2009, 07:52
Here's another one then . :cool:


http://i142.photobucket.com/albums/r111/mk1gaz/pictures686.jpg

Yes yes keep them coming, that will do when i come to repair the rear :D:D

mk2ddc
02-10-2009, 07:53
Hi,
Best to ring,we do have 1 rs front end on a 2-door shell,that could be cut to save your shell!!!
cheers
Darran

OK mate i will be in touch very soon :):)

Mogsmex
02-10-2009, 08:23
:eek::eek:

your a brave man there, but good luck with it, I was in the same boat as you mine would have been much easier to reshell, but I couldnt do it, it would have lost all interest with me If I had gone down that route :rolleyes:

but it can be done

My pic below is a pretty good indication,

Red Oxide pink bits are original :D

http://img.photobucket.com/albums/v94/mogsmex/Mexico/7633667200506240044.jpg

Good luck, it's a top colour :cool:

RS2000EXPRESS
02-10-2009, 12:59
I admire your determination to keep as much of the old car as you can....it's saving another RS isn't it, and that's a great feeling of achievement.:D Good luck and hope all goes well with it. Looking forward to following your resto on here.:)

Tim.

mk2ddc
02-10-2009, 15:05
:eek::eek:

your a brave man there, but good luck with it, I was in the same boat as you mine would have been much easier to reshell, but I couldnt do it, it would have lost all interest with me If I had gone down that route :rolleyes:

but it can be done

My pic below is a pretty good indication,

Red Oxide pink bits are original :D

http://img.photobucket.com/albums/v94/mogsmex/Mexico/7633667200506240044.jpg

Good luck, it's a top colour :cool:

Yeah thats what i will have to do aswell , maybe more :D

rs new boy
02-10-2009, 15:54
i thought my shell was rough :eek:

http://i50.photobucket.com/albums/f315/myrs2000/d2c22418.jpg

http://i50.photobucket.com/albums/f315/myrs2000/Picture035.jpg

http://i50.photobucket.com/albums/f315/myrs2000/4d232c1d.jpg

good luck :D

you need another shell

mk2ddc
02-10-2009, 18:06
Spoke to Mark from Escort-Tec today so watch this space !!!!:D:D

mk2ddc
12-10-2009, 10:05
A quick update for you, haven`t really done much to be honest as i`ve been busy with work and i`m away again tomorrow for 2 weeks on another job!!. We briefly spoke about reshelling it and i was offered a cracking deal from mark at escort tec , but i just can`t afford it so we`re going to do it bit by bit and repair this one. We`re going to start with the rear end now.

Got the rear axle assembly off and boot floor stripped. New rear panel , wheel well panel , tank well panel , inner arches and outer arches to go on and some repairs to the boot floor and chassis legs but nothing major thank goodness. Next job is to buff down the rear legs and underfloor in prep for cutting and welding etc.

A few pics for you
http://i192.photobucket.com/albums/z3/washddc/P1010440.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010439.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010436.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010437.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010438.jpg

In contrast to the front , the rear is nowhere near as bad !!.
I`ll keep the pics coming :D:D

Leckypete
13-10-2009, 15:00
Sure it will get there, read your comment on my post about wishing you were at the re-asembly stage (I can remember posting that on quite a few listings myself:D)

Good luck mate:)

mk2ddc
18-10-2009, 11:28
Another quick update, got home from offshore early so spent yesterday and this morning under the car doing some wire brushing with the grinder.
Still a long long long way to go but starting to take shape ever so slowly :D:D

http://i192.photobucket.com/albums/z3/washddc/P1010441.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010442.jpg

yellowcustom
18-10-2009, 12:14
thats some job your doing of it-well done

Frosticles
18-10-2009, 12:56
Another quick update, got home from offshore early so spent yesterday and this morning under the car doing some wire brushing with the grinder.
Still a long long long way to go but starting to take shape ever so slowly :D:D

http://i192.photobucket.com/albums/z3/washddc/P1010441.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010442.jpg

I've got one that looks like that at the mo. What exactly are you using to strip it???? Looking good sir. :)

mk2ddc
18-10-2009, 17:07
Easist way is with a knotted wire brush on a grinder and 60 grit paper for the hard to reach places. I don`t bother with brushes on a drill as its to slow :D

mk2ddc
19-10-2009, 17:03
Well folks some more work done today, got the tank well out and the rear panel off, to say these had been botched is an understatement, truly shocking repairs:mad:.
Decided now to replace the boot floor rather than try to have 800 pinholes welded up. There is also really heavy and deep pitting so it would probably need doing eventually anyway.
SOme repairs to the chassis legs required but not too bad.

Next on the list is to remove spare wheel panel and then drill out spotwleds in prep for removing boot floor. I also need to clean all the edges up too :)

http://i192.photobucket.com/albums/z3/washddc/P1010445.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010444.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010443.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010446.jpg

Need to source some lower rear corners too :D
However the project continues :):)

Aaron P.
20-10-2009, 21:16
Did some more work today, got the heater bubble and scuttle grill off,
bulkhead and bulkhead top both shot , as is gearbox tunnel , splash panels , hinge posts ,.
http://i192.photobucket.com/albums/z3/washddc/P1010427.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010428.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010429.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010430.jpg
http://i192.photobucket.com/albums/z3/washddc/P1010431.jpg

Going to have to source a bulkhead and top or else bit the bullet and get them from expressed at 840 quid plus vat for them both :eek::eek: gulp

not really a good shell to start with but your doing it and it will be done well....im trying to get the heater bubble of myself on my mk1 van at the mo and it wont budge....so how did yours come off???? i dont want to damage mine as i dont want have to buy another one down the road.....am defo gonna keep an eye on this resto as my van looks a very similar :(

RS2000EXPRESS
20-10-2009, 22:03
You are doing excellent work cleaning up the shell. You will get great satisfaction after ripping out all that botched work of the past, when you are replacing it with how it should have been done.

mk2ddc
21-10-2009, 08:26
not really a good shell to start with but your doing it and it will be done well....im trying to get the heater bubble of myself on my mk1 van at the mo and it wont budge....so how did yours come off???? i dont want to damage mine as i dont want have to buy another one down the road.....am defo gonna keep an eye on this resto as my van looks a very similar :(

I was lucky i suppose because it was half rotted away in the first place so needs replacing so i wasn`t to bothered about ripping it out. I just drilled out the spot welds that was left and cut a few bits with the grinder and hey presto she lifted off. Not doing anymore on the front for now as we`re starting from the back and working frontwards. But i`ll get to it eventually :D:D

mk2ddc
21-10-2009, 08:27
Cheers for all the comments so far lads, it gives me great encouragement :thumbright::thumbright:

mk2ddc
18-11-2009, 09:16
Not much progress on the car to report, however been collecting panels.
Picking up a bootlid and a boot floor this week. Just need rear chassis legs and waiting for the welder type person to see when he can come and start :D

http://i192.photobucket.com/albums/z3/washddc/P1010504.jpg

bluevan1
18-11-2009, 18:17
hope u get into it soon and see some progrees mate .:salute:

mk2ddc
01-12-2009, 09:41
Spoke to my mate at the weekend and hopefully the welder will get a start in the next week or so , if no it will be after new year :rolleyes:

As i can`t get anything done at the moment i thought i`d pi$$ about with the number plate !! :D

http://i192.photobucket.com/albums/z3/washddc/P1010511.jpg

A bit premature i think :D:D:D:D

Banishit
01-12-2009, 10:22
to be honest admire your keeping at it, but I think thats a reshell, theres far too much with the boot floor and all, what state are the insides of the chassis rails too !!!

think it would xost more than to buy a shell like the ones a DARREN and Mark advertise


I had a signal green one here and it drove into my garage and looked not too bad, but turn out to be a right snotter rot everywhere not even as bad as your one, it has I believe been reshelled now

mk2ddc
02-12-2009, 09:21
to be honest admire your keeping at it, but I think thats a reshell, theres far too much with the boot floor and all, what state are the insides of the chassis rails too !!!

think it would xost more than to buy a shell like the ones a DARREN and Mark advertise


I had a signal green one here and it drove into my garage and looked not too bad, but turn out to be a right snotter rot everywhere not even as bad as your one, it has I believe been reshelled now

I understand what you`re saying mate but i`ve been collecting panels and have decided to repair this shell. It looks alot worse than it is to be honest, if that makes any sense !! :D
The chsssis rails are surprisingly good, a few bits to cut out but nothing major like what the panel work needs

Oldbloke
02-12-2009, 10:49
If you look at my "my money pit" thread, I think we have similar projects ahead of us - although there are areas of your shell that look a little more daunting than mine (didn't think that was possible!). All I can say to you is you're on the right site here with some great blokes who will go out of their way to help.
Keep the vision - you sound committed (or should be :D) so go for it bloke and keep those pics coming when the welder gets there........ Good luck!

mk2ddc
03-12-2009, 08:31
Cheers for all the positive comments lads, it just gets you down a bit when you can`t make on any progress , especially something i can`t do myself.:(
However just got to keep the chin up and wait for the welder , once we do eventually get started it will come together :D

richard wilson
05-12-2009, 22:07
fair play to you mate to even start to repair it and i hope you get it sorted and back on the road again:D and remember the saying the only 1 you have to please is yourself;):D will be keeping a watch at the thread:D

mk2ddc
14-12-2009, 10:37
Well sadly the journey on this one now ends as i am selling the project. Due to financial difficulties at work this year (earnings are 25% down and ive escaped a round of payoffs !!). Also with the continuing struggles of trying to organise the welder etc etc, and as i cant do any of the work myself its time to pull the plug on it:(:(.
Was a hard decision to come to but what we are going to do is put the money into a fund as per pur originall plan and save and purchase a completed one next year :)
I wont be leaving the site or anything , i`ll just carry on as normal but we would rather put the money to save for something rather than throwing any more at something we cant achieve. I hate admitting defeat but thats life and got to face responsibilities.
However hopefull this time next year i`ll be in a position to purchase one for the lakes tour 2011 !!!!! :D.
I`ll be putting an ad in the classified section.

cheers
dave

bluevan1
14-12-2009, 22:03
hi sorry mate u have to do that .would have helped if a good as a like doing the old fords but as u said ur a bit far away from me .hope u do get a rs in the futher al the best on the sale .

dav:D

RS2000EXPRESS
14-12-2009, 23:46
I'm sorry to read about you having to sell....it's lousy when this has to happen. I hope things pick up for you in the near future and you will be back on course with another RS. Good luck.

Tim.

dustydog
15-12-2009, 07:31
Keep you chin up one door closes another one is opened,gutted for you after all your hard work but one will turn up next year and you will be proud as punch keep smilling :) Mark