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View Full Version : Found the problem with my engine....


dingy
22-06-2007, 07:22
Basically the new style of 4X4 cosworth oil pump Had failed.

The x section drilling for the spray bar which is capped off - basically the cap wasn't in well enough and the oil pressure had pushed it out causing a lack of oil pressure to the spray bar.

The top end noise was caused by the pistons hitting the head.

THis is a shock cause i paid over 4k for an engine rebuild by Harvey Gibbs and he didn't change the little end bearings.

So actual damage is all little ends, worn out :mad: Gudgeon pins marked so need replacing. Head needs facing.

Other problems - the valve guides were replaced by Harvey in a fashion but not done professionally or correctly - this would explain the use of oil and the puff of blue smoke on accassions.

Aside from the that I lifted off just at the right time as it looks like it was about to pickup on number 4 piston and take the block out....noticed by a marking on the piston that can be polished out. But it was so close.

So the engine needs.

16 guides - annoying but at least it will be done right this time.
little end bearings
4 gudgeon pins
big end bearings
Head tidy up
16 new double valve springs
new piston rings
new wrc head gasket :dropmouth:

And a refresh....

rwdrs
22-06-2007, 07:28
going to confront your engine builder?

maybe next time get an precise estimate of exactly what will be done before you hand over the motor.

Hope it all works out for you next time around;)

dingy
22-06-2007, 07:31
It was too long a go and quite frankly I don't ever want to speak to harvey again as long as i live.

I missed off.

Number 4 big end had gone due to lack of pressure to spray bar

Kel
22-06-2007, 07:41
Just what happened to my old 4x4 it all ended by bending the crank on the M1 going to a regional day.

good to here its getting sorted.

hally
22-06-2007, 07:52
dosent harvey gibbs soppose to be ThE wizard when it comes to buiding
cosworth motors?

rwdrs
22-06-2007, 07:57
at least the whole motor didn't go tits up eh?

I suppose you're still looking at 2.5-3K to get it back in a useable condition.

Will you build it up yourself this time around or have you found someone a bit more trustworthy to do it for you ?

Dave1800BDA
22-06-2007, 08:25
dosent harvey gibbs soppose to be ThE wizard when it comes to buiding
cosworth motors?
thought the same hally,

good luck with it steve

RS2000CUSTOM
22-06-2007, 09:09
Are you planning on upping the power even more with this rebuild ?

dingy
22-06-2007, 09:37
Karl at NMS is building this one from fresh.

Not upping the power as 500+bhp is far to much in a mk2 as it is LOL....

Personally wouldn't trust harvey with a flymo

paul spence
22-06-2007, 16:18
just 500 dingy:D

dingy
22-06-2007, 17:17
just 500 dingy:D


Why don't you think thats enough ;)

paul spence
22-06-2007, 17:18
no ding,we need more ,pmsl:D

dingy
22-06-2007, 17:20
U pay for it and i'll add some more... LOL

paul spence
22-06-2007, 17:21
think 500 will be enough then ding,:D

marky4
22-06-2007, 17:49
sorry to hear that :( hope you get it sorted :)

191964
22-06-2007, 18:02
Glad to see your on the way back ,hopefully i wont have to push you next time ;)